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89 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 faston terminals (insulated and uninsulated) ultra-fast fully insulated faston receptacles and tabs ultra-fast fully insulated faston receptacles and tabs product facts one-piece fully insulated premier line faston receptacle crimp helps prevent shock and short hazards designed for correct lead-in of tab designed for full mating with a variety of tab styles including those with shoulders funnel wire entry wire stop visual inspection of crimp and wire brush assemblies are color-coded by wire size assemblies contain wire size and tab size designation mating tab thickness marked on terminal and visible through housing (.110, .187 and .205 series) application tooling available to meet production requirements tin plated copper alloy terminals ul rated at + 105c terminates 26-10 awg solid, fused and stranded wire (flags terminate stranded wire only) performance capabilities meets ul-310 specification for quick connect terminals; ul listed under file no. e-66717 meets csa c22.2, no. 153 specification for quick connect terminals; csa certified under file no. lr 7189 600-volt application capability (1,000 volts for signs and fixtures) the ultra-fast fully insulated faston receptacle and tab offers the advantage of a completely protected terminal and a wire crimp with comparable electromechanical performance to open barrel ?f? crimp faston terminals. the ?user-friendly? design combines easy mating with rounded corners. the .187 and .250 series receptacles incorporate a two-stage roll configuration and a canti- lever mounted dimple which provides easy insertion and multiple independent points of contact for reduced tab interface resistance. ultra-fast fully insulated faston receptacles, flag receptacles and tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. in addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. the ultra-fast faston receptacle, flag receptacle and tab are preinsulated assemblies featuring a housing molded from type 6/6 nylon material with a +130c ul temperature rating. the ultra-fast faston receptacle housing completely encloses a tin plated copper alloy premier faston receptacle which has been stress-relieved for increased durability and resistance to abuse. the faston receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. the receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. the housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristic. positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. this permits positive engagement, even in blind mating locations. the ultra-fast faston tab housing completely encloses a tin plated copper alloy faston tab. the faston tab is recessed sufficiently within the housing to allow its use in 600-volt applications. the housing is designed to completely encapsulate the tab and receptacle when the two are mated. quality control is easily maintained. the nylon housing is translucent, allowing visual inspection of the termination. in addition, a crimp code on the platform hand tool is indented into the housing during the crimping operation which identifies that the proper crimp dies were used. depending on production requirements, te provides a complete selection of terminating equipment from hand tools to automatic lead makers. r r
90 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-fast fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-fast fully insulated faston receptacles and tabs test specifications the following information and accompanying graphs are taken from te product qualification testing of ultra-fast faston product. tests were conducted on representative production samples, and all values shown are averages of group results. the values shown are typical results and may vary due to differences in processing, application and methods of testing. the heat generated by the current passing through a termination is a primary limit to the load-carrying capabilities of the application. a low termination resistance will produce a lower temperature rise as current is applied. in order to evaluate this characteristic, ul has established current ratings for each wire size and set a maximum temperature rise to assure safe operation. for example, 16 awg stranded wire has a ul 310 maximum temperature rise of 30c above ambient temperature at the rated current of 10 amps. in the testing of the ultra-fast faston product applied to 16 awg wire, the temperature rise was found to be below 10c at the rated current. in fact, the temperature rise did not exceed 30c until the current was above 20 amps, more than twice the rated current. maintaining a safe temperature rise during cyclic applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. the ability of the ultra-fast faston product line to meet this goal sets it apart from other preinsulated terminations. te?s experience in crimp development results in a termination that exhibits stable heating characteristics which are well within the safety requirements of the industry. the forces caused by the rolls of faston style terminals determine the contact interface integrity of a mated receptacle and tab. these forces must be high enough to prevent oxidation and corrosion from forming inside the contact area. as these forces are raised to increase the electrical performance, the engagement and separation forces for mating the contacts are significantly increased. for this reason, the premier low insertion force faston concept of receptacle design has been carried over to the ultra-fast faston products. this feature provides consistent engagement and separation forces while maintaining a high standard of electrical reliability. the crimp tensile strength of a wire-to-terminal connection is important in guarding against such hazards as wire flexing, vibration and wire strain. however, maximum tensile strength does not insure maximum electrical performance. an acceptable compromise between tensile strength and electrical performance must always be reached, using recommended crimp heights. 1 ul does not have requirements for wire gauges below 22 awg. note : minimum requirements are per te specifications. to test a product, it must be subjected to 500 on and off cycles at twice the rated current for the particular wire size. the temperature rise is measured on the 24th cycle and the 500th cycle. the maximum temperature rise is limited to 85c above ambient temperature with a maximum of 15c increase on any sample between the 24th and 500th cycles. our testing of 16 awg wire application indicated a 25.5c maximum temperature rise up to 500 cycles, with a maximum increase of 0.8c from the 24th to the 500th cycle for one sample in the test group. current vs. temperature rise (16 awg) current cycling vs. temperature rise (16 awg) engagement/separation crimp tensile
91 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-fast fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-fast fully insulated faston receptacles and tabs ultra-fast fully insulated faston receptacles material housing ? nylon type 6/6 flammability ? ul 94 v-2 terminal ? tin plated, copper alloy color code (translucent) violet ? 26-22 awg red ? 22-18 awg blue ? 16-14 awg yellow ? 12-10 awg description wire range ins. dimensions mating terminal base part numbers awg dia. max. abcd tab material strip loose piece 26-22 .100 .145 .275 .138 .735 .020 x .110/.125 brass 7-520365-2 1 1 7-520366-2 1 2.54 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18 .016 x .110/.125 brass 2-520080-2 1 1 2-520081-2 1 0.41 x 2.79/3.18 .120 .160 .275 .167 .735 .020 x .110/.125 brass 2-520083-2 3 2-520084-2 3.05 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18 .110/.125 22-18 .032 x .110/.125 brass 2-520272-2 3 2-520273-2 series 0.81 x 2.79/3.18 .020 x .110/.125 brass 2-520306-2 3 ? .230 .155 .275 .295 .865 0.51 x 2.79/3.18 5.84 3.94 6.99 7.49 21.97 .032 x .110/.125 brass 2-520310-2 3 ? 0.81 x 2.79/3.18 16-14 .260 .175 .275 .325 .865 .020 x .110/.125 brass 3-520370-2 2 ? 6.60 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18 .020 x .187 brass 2-520181-2 3 2-520182-2 .135 .165 .336 .200 .855 0.51 x 4.75 phos. brz. 2-520181-4 3 ? 3.43 4.19 8.53 5.08 21.72 .032 x .187 brass 2-520193-2 3 2-520194-2 22-18 0.81 x 4.75 .020 x .187 brass 2-520261-2 3 2-520262-2 .230 .165 .336 .295 .935 0.51 x 4.75 5.84 4.19 8.53 7.49 23.75 .032 x .187 brass 2-520274-2 3 2-520275-2 .187 0.81 x 4.75 series .020 x .187 brass 3-350815-2 3 3-350816-2 .160 .185 .336 .225 .855 0.51 x 4.75 4.06 4.70 8.53 5.72 21.72 .032 x .187 brass 3-520124-2 3 3-520125-2 16-14 0.81 x 4.75 .020 x .187 brass 3-520150-2 3 3-520151-2 .260 .185 .336 .325 .935 0.51 x 4.75 6.60 4.70 8.53 8.26 23.75 .032 x .187 brass 3-520276-2 3 ? 0.81 x 4.75 .020 x .205 brass 2-521406-2 3 ? .205 22-18 .135 .195 .409 .200 .855 0.81 x 5.21 series 3.43 4.95 10.39 5.08 21.72 .032 x .205 brass 2-521308-2 3 ? 0.81 x 5.21 .135 .195 .409 .200 .855 .032 x .250 brass 2-520183-2 3 2-520184-2 22-18 3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 phos. brz. 2-520183-4 3 2-520184-4 .230 .195 .409 .295 .935 .032 x .250 brass 2-520263-2 3 2-520264-2 5.84 4.95 10.39 7.49 23.75 0.81 x 6.35 phos. brz. 2-520263-4 3 ? .250 .160 .195 .409 .225 .855 .032 x .250 brass 3-350819-2 3 3-350820-2 series 16-14 4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 phos. brz. 3-520116-2 3 3-520117-2 .260 .195 .409 .325 .935 .032 x .250 brass 3-520140-2 3 3-520141-2 6.60 4.95 10.39 8.26 23.75 0.81 x 6.35 phos. brz. 3-520140-4 3 ? 12-10 .320 .250 .409 .388 .935 .032 x .250 brass 4-520447-2 3 4-520448-2 8.13 6.35 10.39 9.86 23.75 0.81 x 6.35 1 ul recognized, csa certified. 2 ul recognized 8 amps max. csa certified. 3 available with black insulator ? part number 9-xxxxxx-2. note: all part numbers are rohs compliant. housing wire stop funnel entry wire inspection window terminal tab slot a d b max. c wire size receptacle size wire crimp area insulation guide carrier strip cutoff
92 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-fast fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-fast fully insulated faston receptacles and tabs description wire range ins. dia dimensions tab terminal base part numbers awg max. abcd size material strip loose piece .135 .290 .522 .205 .855 .032 x .250 brass 2-520102-2 2-520103-2 22-18 3.43 7.37 13.26 5.21 21.72 0.81 x 6.35 .230 .290 .522 .295 .935 .032 x. 250 brass 2-521144-2 2-521192-2 .250 5.84 7.37 13.26 7.49 23.75 0.81 x 6.35 series .160 .290 .522 .230 .855 .032 x. 250 brass 3-520106-2 3-520107-2 16-14 4.06 7.37 13.26 5.84 21.72 0.81 x 6.35 .260 .290 .522 .325 .935 .032 x. 250 brass 3-521142-2 3-521191-2 6.60 7.37 13.26 8.26 23.75 0.81 x 6.35 12-10 .320 .352 .522 .388 .935 .032 x .250 brass 4-521097-2 4-521098-2 8.13 8.94 13.26 9.86 23.75 0.81 x 6.35 .020 x .187 brass 2-521102-2 2-521103-2 .187 22-18 .135 .250 .448 .205 .793 0.51 x 4.75 series 3.43 6.35 11.38 5.21 20.14 .032 x .187 brass 2-521104-2 2-521105-2 0.81 x 4.75 ultra-fast fully insulated faston tabs material housing ? nylon type 6/6 flammability ? ul 94 v-2 terminal ? tin plated, copper alloy color code (translucent) red ? 22-18 awg blue ? 16-14 awg yellow ? 12-10 awg ultra-fast fully insulated faston flag receptacles material housing ? nylon type 6/6 flammability ? ul 94 v-2 terminal ? tin plated, copper alloy color code (translucent) red ? 22-18 awg blue ? 16-14 awg yellow ? 12-10 awg description wire range 1 ins. dia. dimensions mating terminal base part numbers awg max. abcde tab material strip loose piece .020 x .187 brass 2-520334-2 2 2-520335-2 22-18 .165 .187 .320 .235 .636 .515 0.51 x 4.75 4.19 4.75 8.13 5.97 16.15 13.08 .032 x .187 brass 2-520336-2 2 2-520337-2 0.81 x 4.75 .020 x .187 brass 3-520338-2 2 3-520339-2 .187 .185 .187 .320 .255 .632 .515 0.51 x 4.75 series 4.70 4.75 8.13 6.48 16.05 13.08 .032 x .187 brass 3-520340-2 2 ? 16-14 0.81 x 4.75 .020 x .187 brass 3-520997-2 2 ? .260 .187 .320 .325 .668 .565 0.51 x 4.75 6.60 4.75 8.13 8.26 16.97 14.35 .032 x .187 brass 3-521247-2 2 ? 0.81 x 4.75 .205 22-18 .165 .187 .385 .235 .636 .580 .032 x .205 brass 2-521164-2 2 ? series 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21 .165 .187 .385 .235 .636 .580 .032 x .250 brass 2-520128-2 2 2-520129-2 22-18 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35 .230 .187 .385 .295 .665 .630 .032 x .250 brass 2-520856-2 2 ? 5.84 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35 .250 .185 .187 .385 .255 .632 .580 .032 x .250 brass 3-520132-2 2 3-520133-2 series 16-14 4.70 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35 .260 .187 .385 .325 .668 .630 .032 x .250 brass 3-521013-2 2 ? 6.60 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35 1 stranded wire only. 2 available with black insulator ? part number 9-xxxxxx-2. note: all part numbers are rohs compliant.
93 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 faston terminals (insulated and uninsulated) ultra-fast plus fully insulated faston receptacles and tabs ultra-fast plus fully insulated faston receptacles and tabs product facts one-piece fully insulated premier line faston receptacle with insulation crimp helps prevent shock and short hazards designed for correct lead-in of tab designed for full mating with a variety of tab styles including those with shoulders funnel wire entry wire stop visual inspection of crimp and wire brush assemblies are color-coded by wire size assemblies contain wire size and tab size designation mating tab thickness marked on terminal and visible through housing (110 and 187 series) application tooling available to meet production requirements tin plated copper alloy terminals ul rated at +105c terminates 22-14 awg solid, fused and stranded wire complies with the iec 380, 601, 950, and ul 1950 requirements for a secondary means of insulation fixing performance capabilities meets ul-310 specification for quick connect terminals; ul listed under file no. e-66717 meets csa c22.2, no.153 specification for quick connect terminals; csa certified under file no. lr 7189 600-volt application capability (1,000 volts for signs and fixtures) ultra-fast plus fully insulated faston receptacles and tabs offer all the advantages of the standard ultra-fast product plus an insulation crimp. ultra-fast plus fully insulated faston receptacles and tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. in addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. ultra-fast plus faston receptacles and tabs are preinsulated assemblies featuring a co-molded housing produced from two different nylon materials. the receptacle/ tab and wire barrel portions of the housing are molded from type 6/6 nylon material with a +130c ul temperature rating. the insulation barrel is molded from a premium grade nylon selected to retain the insulation crimp shape. this premium nylon exhibits minimal springback, thus providing actual insulation crimp tensile strength as well as strain relief for applications where extreme wire dressing and/or vibration are present. the ultra-fast plus faston receptacle housing completely encloses a tin plated copper alloy premier faston receptacle which has been stress relieved for increased durability and resistance to operator abuse. the faston receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. the receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. the housing has a slotted membrane which is displaced by two tab shoulders allowing proper tested by tuv file no. e9071003 as suitable for end product certification to the following standards: en 60 950/09.87 din iec 380/vde 0806/08.81 din iec 601-1 part 1/vde 0750 t1/05.82 din vde 0700 t1/02.81 engagement of tab and receptacle while maintaining the fully insulated characteristics. positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. this permits positive engagement, even in blind mating locations. the ultra-fast plus faston tab housing completely encloses a tin plated copper alloy faston tab. the faston tab is recessed sufficiently within the housing to allow its use in 600-volt applications. the housing is designed to completely encapsulate the tab and receptacle when the two are mated. quality control is easily maintained. the nylon housing is translucent, allowing visual inspection of the termination. depending on production requirements, te provides a complete selection of terminating equipment from hand tools to automatic lead makers. insulation crimp cross section r r
94 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-fast plus fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-fast plus fully insulated faston receptacles and tabs description wire range ins. dia. dimensions mating terminal base part numbers awg range abcd tab material strip loose piece .020 x .110/.125 brass 2-520932-2 ? .110/.125 22-18 .060-.120 .160 .275 .167 .735 0.51 x 2.79/3.18 series 1.52-3.05 4.06 6.99 4.24 18.67 .032 x .110/.125 brass 2-520979-2 ? 0.81 x 2.79/3.18 .020 x .187 brass 2-520401-2 2-520409-2 22-18 .060-.135 .165 .336 .200 .855 0.51 x 4.75 1.52-3.43 4.24 8.53 5.08 21.72 .032 x .187 brass 2-520403-2 2-520411-2 .187 0.81 x 4.75 series .020 x .187 brass 3-520402-2 3-520410-2 16-14 .090-.160 .185 .336 .225 .855 0.51 x 4.75 2.29-4.06 4.70 8.53 5.72 21.72 .032 x .187 brass 3-520404-2 3-520412-2 0.81 x 4.75 22-18 .060-.135 .195 .409 .200 .855 .032 x .250 brass 2-520405-2 2-520407-2 .250 1.52-3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 series 16-14 .090-.160 .195 .409 .225 .855 .032 x .250 brass 3-520406-2 3-520408-2 2.29-4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 ultra-fast plus fully insulated faston receptacles material housing ? nylon flammability ? ul 94 v-2 terminal ? tin plated, copper alloy color code (translucent) red ? 22-18 awg blue ? 16-14 awg ultra-fast plus fully insulated faston tabs material housing ? nylon flammability ? ul 94 v-2 terminal ? tin plated, copper alloy color code (translucent) red ? 22-18 awg blue ? 16-14 awg description wire range ins. dia. dimensions mating terminal base part numbers awg range abcd tab material strip loose piece .020 x .187 brass 2-521360-2 ? .187 22-18 .060-.135 .250 .488 .205 .793 0.51 x 4.75 series 1.52-3.43 6.35 11.38 5.21 20.14 .032 x .187 brass 2-521361-2 ? 0.81 x 4.75 22-18 .060-.135 .290 .522 .205 .855 .032 x .250 brass 2-521055-2 ? .250 1.52-3.43 7.37 13.26 5.21 21.72 0.81 x 6.35 series 16-14 .090-.160 .290 .522 .230 .855 .032 x .250 brass 3-521057-2 ? 2.29-4.06 7.37 13.26 5.84 21.72 0.81 x 6.35 note: all part numbers are rohs compliant.
95 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 faston terminals (insulated and uninsulated) ultra-pod fully insulated faston receptacles ultra-pod fully insulated faston receptacles and tabs product facts reduced insertion force designed for correct lead-in of tab mates with typical 110, 187 and 250 series tab styles including those with shoulders 110 series accepts 22-18 awg [0.3?1 mm 2 ], 187 series accepts 20-16 awg [0.5?1.4mm 2 ] wire and 250 series accepts 22-10 awg [0.3?5 mm 2 ] wire visual inspection of crimp and wire brush terminated by automatic or semi-automatic equipment to meet production requirements complies with the iec 380, 601 and 950 and ul 1950 requirements for a secondary means of insulation fixing listed by underwriters laboratories inc., file no. e66717 csa certified, file no. lr 7189 technical documents product specification 108-1285 108-2215 application specification 114-2124 hand tools ? insertion 250 series?314916-1 250 series flag?314919-1 hand tools ? extraction 250 series?314917-1 ultra-pod fully insulated faston receptacles offer the newest in one-step automatic application of insulated quick connects. the unique integral plastic carrier designed specifically for this product allows insulated f-crimp terminations to be produced quickly and easily. applied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. both the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator ? the crimping on the down- stroke and the insulating on the up-stroke. the receptacles contained within the ultra-pod faston receptacle assemblies are tested and customer qualified and can be used in existing applications where insulation has been accomplished by other means. the low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. the insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. this housing, produced from 130c rated 6/6 nylon, covers the faston receptacle sufficiently to provide for use in 600-volt applications. most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. depending on production requirements, te provides a complete selection of terminating equipment from bench press to automatic lead maker. r r
96 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-pod fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-pod fully insulated faston receptacles note: all part numbers are rohs compliant. insulation support b d c a description wire ins. dia. dimensions mating ul 94 1 color material part numbers range range abcd tab and finish .020 v-2 natural brass 521228-1 0.51 tin plated brass 521228-2 v-0 natural tin plated brass 521408-2 4 .110 22-18 .080-.120 .151 .224 .205 .805 v-2 natural brass 521436-1 4 series 2.03-3.05 3.83 5.69 5.21 20.45 .032 tin plated brass 521436-2 0.81 v-0 natural brass 521437-1 4 tin plated brass 521437-2 2,4 v-2 natural brass 520973-1 .020 tin plated brass 520973-2 0.51 brass 521225-1 .090-.130 .170 .295 .200 .775 v-0 natural tin plated brass 521225-2 20-16 2.29-3.30 4.32 7.49 5.08 19.68 v-2 natural brass 520982-1 .187 .032 tin plated brass 520982-2 series 0.81 v-0 natural brass 521284-1 tin plated brass 521284-2 brass 521293-1 v-2 natural tin plated brass 521293-2 18-16 or (2) .105 max. .170 .295 .200 .775 .020 521995-2 4,5 2-18 2.67 5.33 7.49 5.08 19.68 0.51 v-0 natural brass 521586-1 tin plated brass 521586-2 v-2 natural brass 520988-1 22-18 .090-.130 .195 .370 .225 .945 .032 tin plated brass 520988-2 2.29-3.30 4.95 9.40 5.72 24.00 0.81 v-0 natural brass 521368-1 tin plated brass 521368-2 brass 521997-1 4,5 v-2 natural 520963-1 tin plated brass 520963-2 18-14 .120-.170 .195 .370 .225 .945 .032 v-0 natural brass 521367-1 3.05-4.32 4.95 9.40 5.72 24.00 0.81 tin plated brass 521367-2 .250 tin plated brass 521011-2 2 series v-2 black nickel plated steel 521011-1 2,3 521113-2 3 brass 521637-1 v-2 natural tin plated brass 521637-2 18-14 or (2) .105 max. .195 .370 .225 .945 .032 521998-2 4,5 2-18 2.67 4.95 9.40 5.72 24.00 0.81 v-0 natural brass 521632-1 tin plated brass 521632-2 2 v-2 natural brass 520974-1 14-10 .130-.180 .195 .370 .225 .945 .032 tin plated brass 520974-2 3.30-4.57 4.95 9.40 5.72 24.00 0.81 v-0 natural brass 521366-1 tin plated brass 521366-2 1 flammability rating of plastic material. 2 150c rated nylon. 3 ul recognized. 4 no ul or csa approvals. 5 vde certified to iec 60695-2-11 glow wire temps. 650c, 750c, & 850c.
97 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-pod fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-pod fully insulated faston receptacles note: all part numbers are rohs compliant. description wire ins. dia. dimensions mating ul 94 1 color material part numbers range range abcd tab and finish brass 521470-1 4 .020 v-2 natural tin plated brass 521470-2 4 0.51 1969106-2 3,5 v-0 natural brass 521596-1 4 22-18 .060-.110 .170 .295 .485 .680 tin plated brass 521596-2 4 1.52-2.79 4.32 7.49 12.32 17.27 v-2 natural brass 521598-1 3 .032 tin plated brass 521598-2 3 0.81 v-0 natural brass 521600-1 4 .187 tin plated brass 521600-2 4 series brass 521471-1 4 .020 v-2 natural tin plated brass 521471-2 4 0.51 1969133-2 3,5 v-0 natural brass 521597-1 4 18-14 or (2) .105 max. .170 .295 .485 .680 tin plated brass 521597-2 4 (2) 20 or 2.66 4.32 7.49 12.32 17.27 brass 521599-1 4 (2) 18 .032 v-2 natural tin plated brass 521599-2 4 0.81 1969107-2 3,5 v-0 natural brass 521601-1 4 tin plated brass 521601-2 4 v-2 natural brass 521050-1 22-18 .050-.100 .200 .370 .585 .680 .032 tin plated brass 521050-2 1.27-2.54 5.08 9.40 14.86 17.27 0.81 v-0 natural brass 521411-1 tin plated brass 521411-2 brass 1969109-1 3,5 natural tin plated brass 1969109-2 3,5 brass 520971-1 .250 18-14 .110-.160 .200 .370 .585 .680 .032 v-2 tin plated brass 520971-2 series 2.79-4.06 5.08 9.40 14.86 17.27 0.81 black tin plated brass 520971-4 nickel plated steel 521087-1 3 v-0 natural brass 521282-1 tin plated brass 521282-2 v-2 natural brass 521112-1 18-14 or (2) .105 max. .200 .370 .585 .680 .032 tin plated brass 1969110-2 3,5 (2) 20 or 2.66 5.08 9.40 14.86 17.27 0.81 v-0 natural brass 521633-1 (2) 18 tin plated brass 521633-2 1 flammability rating of plastic material. 2 ul pending for double wire terminations. 3 no ul or csa approvals. 4 no csa approvals. 5 vde certified to iec 60695-2-11 glow wire temps. 650c, 750c, & 850c. flag insulation support a d c b
98 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 ultra-pod fully insulated faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) ultra-pod fully insulated faston receptacles note: all part numbers are rohs compliant. description wire ins. dia. dimensions mating ul 94 1 color material part numbers range range abcd tab and finish v-2 natural brass 521271-1 2 .187 18-14 .110-.180 .186 .307 .265 .812 .020 tin plated brass 521271-2 2 series 2.79-4.57 4.72 7.80 6.73 20.62 0.51 v-0 natural tin plated brass 521212-2 2 v-2 natural brass 521213-1 2 .250 18-14 .110-.180 .205 .370 .245 .950 .032 tin plated brass 521213-2 2 series 2.79-4.57 5.21 9.40 6.22 24.13 0.81 v-0 natural brass 521317-1 2 tin plated brass 521317-2 2 1 flammability rating of plastic material. 2 ul recognized, csa certified description wire ins. dia. dimensions tab ul 94 1 color material part numbers range range abcd and finish v-2 natural brass 521217-1 18-14 .130-.180 .275 .450 .310 1.120 .032 tin plated brass 521217-2 .250 3.30-4.57 6.99 11.43 7.87 28.45 0.81 v-0 natural brass 521451-1 series tin plated brass 521451-2 12-10 .150-.200 .275 .450 .310 1.120 .032 v-2 natural brass 521227-1 2 3.81-5.08 6.99 11.43 7.87 28.45 0.81 tin plated brass 521227-2 2 1 flammability rating of plastic material. 2 no ul or csa approvals positive lock insulation support tabs insulation support a d b c a d b c
99 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 faston terminals (insulated and uninsulated) pidg faston receptacles and tabs pidg faston receptacles and tabs here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. each pidg terminal consists of a tin plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. the design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. te compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. this is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. the dies are precision-engineered from the finest hard-metal alloys. crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre- calibration in the crimping temperature rating: 105 c wire e66717 lr7189 range recognized certified 22-16 22-16 stranded 300 v max., 16-14 16-14 stranded 12-10 12-10 stranded 105c max. 1 1 ul and csa ? nylon. jaws of te automated crimping machines. crimping pressure can neither over-stress nor understress the terminal barrel ? machined dies fully bottom to the precise crimp height required. the resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. product facts pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area the te mated tool/terminal concept te compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance terminal and the crimping tool are designed as precisely matched devices dies are precision- engineered from the finest hard-metal alloys crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre- calibration in the crimping jaws of te automated crimping machines the crimp crimping pressure does not overstress nor understress the terminal barrel ? machined dies fully bottom to the precise crimp height resulting termination is free of contamination resistant to most shock and critical environments tensile strength approaches that of the wire itself r r
100 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 pidg faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) pidg faston receptacles and tabs receptacles related product data application tooling ? reference catalog 82042 for tooling receptacle style a ? no dimple with wire stop b ? dimple with wire stop c ? no dimple, no wire stop w l .250 series w l .205 series w l .187 series .110 series- standard w l .110 series- low insertion w l wire size dimensions terminal wire fits part numbers series circular mils style w l insulation insulation recept. stock tab loose tape strip [mm 2 ] nom. max. color diameter matl. thk. thk. piece mounted form max. red .140 brass .018 .032 640903-1* 640903-2 640902-1 22-18 b .300 .900 3.56 0.46 0.81 509-1,900 7.62 22.86 red .140 brass .018 .032 55675-1 2 55675-2 2 ? . [0.26-0.96] 3.56 0.46 0.81 16-14 .300 .900 .170 .018 .032 2,050-5,180 b blue brass 640905-1* 640905-2 640904-1 [1.04-2.62] 7.62 22.86 4.32 0.46 0.81 .250 14-12 green .250 brass .018 .032 42844-1* ? 42844-3 ? 60544-3 ? 3,831-6,470 1 b .300 1.012 6.35 0.46 0.81 [1.94-3.28] 7.62 25.70 green .250 phos. brz. .018 .032 42844-2* ? ? . ? . 6.35 0.46 0.81 yellow .250 brass .018 .032 640907-1* 640907-2 640906-1 12-10 b .300 1.012 6.35 0.46 0.81 5,180-13,100 7.62 25.70 yellow .250 phos. brz. .018 .032 61198-2 3 ? 61198-4 4 ? 61197-2 . [2.62-6.64] 6.35 0.46 0.81 22-18 .300 .900 .145 .016 .032 509-1,900 b red brass 184262-1 ? 184262-2 ? 184261-1 ? .250 [0.26-0.96] 7.62 22.86 3.68 0.41 0.81 low 16-14 .300 .900 .173 .016 .032 insertion 2,050-5,180 b blue brass 184265-1 ? 184265-2 ? 184264-1 ? [1.04-2.62] 7.62 22.86 4.39 0.41 0.81 .205 22-18 low 509-1,900 b .250 .800 red .135 brass .016 .020 696018-1 ? 696018-2 ? ? . insertion [0.26-0.96] 6.35 20.32 3.43 0.41 0.51 red .140 brass .016 .020 640909-1* 640909-2 640908-1 22-18 3.56 0.41 0.51 509-1,900 b .250 .800 red/black .140 brass .016 .020 640174-1 ? . ? . 6.35 20.32 3.56 0.41 0.51 .205 [0.26-0.96] red .140 brass .016 .032 640911-1* 640911-2 ? . 3.56 0.41 0.81 blue .170 brass .016 .020 640913-1* 640913-2 ? . 16-14 b .250 .800 4.32 0.41 0.51 2,050-5,180 6.35 20.32 blue .170 brass .016 .032 640915-1* 640915-2 ? . [1.04-2.62] 4.32 0.41 0.81 26-24 .230 .700 .082 .016 .020 238-475 b yellow brass 641321-1* ? 641321-2 ? 641320-1 ? [0.12-0.24] 5.84 17.78 2.08 0.41 0.51 .187 22-18 .230 .800 .140 .016 .020 509-1,900 b 5.84 20.32 red 3.56 brass 0.41 0.51 640917-1* 640917-2 640916-1 [0.26-0.96] ? not ul or csa approved or listed. 1 wire range is limited as noted. 3 requires tool 90276-2 * available in small packaging quantities. 2 unplated receptacle body. 4 requires die 58541-1 material insulation ? nylon receptacle body ? brass per astm b-36 or phosphor bronze per astm b-139 plating ? tin per mil-t-10727 except where noted. metallic sleeve ? copper per astm b-152 plating ? tin per mil-t-10727 note: all part numbers are rohs compliant.
101 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 pidg faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) pidg faston receptacles and tabs receptacles (continued) .230 .800 blue .170 brass .016 .020 640919-1* 640919-2 640918-1 16-14 5.84 20.32 4.32 0.41 0.51 2,050-5,180 b .230 .900 blue .250 brass .016 .032 696108-1 ? 696108-2 ? ? . .187 [1.04-2.62] 5.84 22.86 6.35 0.41 0.81 16-14 509-1,900 b .235 .800 blue .170 brass .016 .032 184235-1 ? 184235-2 ? ? . [0.26-0.96] 5.84 20.32 4.32 0.41 0.81 .187 22-18 .020 696777-2 ? . 696776-1 low 509-1,900 b .230 .800 red .140 brass .016 0.51 insertion [0.26-0.96] 5.84 22.86 3.68 0.41 .032 184268-1 ? 184268-2 ? 184267-1 ? 0.81 .148 .734 natural .110 brass .012 .016 61048-1* ? 61048-2 ? ? . 3.76 18.64 2.79 0.30 0.41 .110 22-18 .148 .734 natural .110 brass .012 .020 61060-1* ? 61060-2 ? 61059-2 ? standard 509-1,900 b 3.76 18.64 2.79 0.30 0.51 [0.26-0.96] .148 .734 natural .110 brass .012 .032 60894-1* ? 60894-2 ? 60893-2 ? 3.76 18.64 2.79 0.30 0.81 26-24 .160 .700 .082 .016 .020 238-475 a yellow brass 641324-1 ? 641324-2 ? ? . [0.12-0.24] 4.06 17.78 2.08 0.41 0.51 .160 .796 red .140 brass .016 .012 ? . ? . 350871-1 ? 4.06 20.22 3.56 0.41 0.30 22-18 .016 640921-1 640921-2 ? . .110 509-1,900 a 0.41 low [0.26-0.96] .160 .800 red .140 brass .016 .020 640923-1* 640923-2 640922-1 insertion 4.06 20.32 3.56 0.41 0.51 .032 640925-1* 640925-2 640924-1 0.81 .020 640929-1* 640929-2 ? . a .160 .800 blue .170 brass .016 0.51 16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 ? . 2,050-5,180 0.81 [1.04-2.62] b .160 .800 blue .170 brass .016 .016 640927-1 640927-2 ? . 4.06 20.32 4.32 0.41 0.41 ? not ul or csa approved or listed. *available in small packaging quantities. wire size dimensions terminal wire fits part numbers series circular mils style w l insulation insulation recept. stock tab loose tape strip [mm 2 ] nom. max. color diameter matl. thk. thk. piece mounted form max. note: all part numbers are rohs compliant. tooling for insulated faston receptacles and tabs ? 26 to 10 awg wire range tools for tape mounted terminations tools for strip form terminations wire size hand tool tape dies for tape dies for tape dies for ampomator 69875 amp-tapetronic amp-o-lectric 1 model ?g? ampomator cls iii g, cls iii g, cls iv no applicator required applicator 567200-3 cls iv applicator 687658-1 applicators 26-24 48518-2 69877-2 69877-2 69877-2 ? 22-18 59824-1 59826-1 59826-1* 59826-1 466788-3 2 22-18 90185-1 90248-2 90248-2 90248-2 466554-3 2 (natural) 16-14 59824-1 59827-1 59827-1* 59827-1 466789-3 2 14-12 90246-1 90240-2 90240-2 90240-2 ? 12-10 59824-1 59828-1 59828-1* 59828-1 466790-4 2 *only ul and csa approved. 1 amp-o-lectric model ?k? 565435-5 uses applicator 567200-2. 2 die included with applicator.
102 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 pidg faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) pidg faston receptacles and tabs tab description wire ins. dia. dimensions material part number range max. wl e and finish 22-18 .157 .250 .866 .300 tin plated brass 696362-1 3.99 6.35 22.00 7.62 for receptacle 16-14 .197 .250 .866 .300 tin plated brass 696369-1 .250 x .032 5.00 6.35 22.00 7.62 12-10 .256 .250 .950 .300 tin plated brass 696372-1 6.50 6.35 24.13 7.62 w e l pidg faston flag receptacles w e l description wire ins. dia. dimensions material part number range max. wl e and finish 22-18 .134 .300 .720 .610 tin plated brass 156667-1 for tab 3.40 7.62 18.29 15.49 .250 x .032 16-14 .157 .300 .720 .610 tin plated brass 156666-1 3.99 7.62 18.29 15.49 positive lock receptacle low insertion force with locking device description wire ins. dia. dimensions material part number range max. wl e and finish for tab 16-14 .190 .362 .850 .315 tin plated brass 165536-1 ? .250 x .032 4.83 9.19 21.59 8.00 ? not ul or csa approved or listed. w e l note: all part numbers are rohs compliant.
103 catalog 82004 dimensions are shown for dimensions are in inches and canada: +1 (905) 475-6222 uk: +44 (0) 800-267666 revised 3-11 reference purposes only. millimeters unless otherwise m exico/c. am.: +52 (0) 55-1106-0800 fr ance: +33 (0) 1-3420-8686 specifications subject specified. latin/s. am.: +54 (0) 11-4733-2200 net herlands: +31 (0) 73-6246-999 www.te.com to change. usa: +1 (800) 522-6752 germany: +49 (0) 6251-133-1999 china: +86 (0) 400-820-6015 pidg faston receptacles and tabs (continued) faston terminals (insulated and uninsulated) pidg faston receptacles and tabs fully insulated receptacles insulation sleeve ? nylon description wire ins. dia. dimensions material part number range range wl and finish 22-18 .128 .375 .891 tin plated brass 696357-1 3.25 9.53 22.63 for tab 16-14 .165 .375 .881 tin plated brass 696366-1 .250 x .032 4.19 9.53 22.38 12-10 .225 .375 .998 tin plated brass 696371-1 5.72 9.53 25.35 w l budget line pidg faston receptacles material insulation ? pvc, ul 94v-0 receptacle body ? brass plating ? tin metallic sleeve ? copper plating ? tin w l wire size dimensions wire fits part numbers series circular mils wl terminal insulation tab loose tape [mm 2 ] nom. nom. color diameter thk. piece mounted max. 22-18 .300 .819 red .150 .032 696301-1 696301-2 7.62 20.80 3.81 0.81 .250 16-14 .300 .819 blue .185 .032 696302-1 696302-2 7.62 20.80 4.70 0.81 note: all part numbers are rohs compliant.

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